Laser Cutter (CAM) Manual-snippet

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Contents

Keywords

Laser Cutter, LaserCAM, Manual, Plexiglass

Description

Katherine Kuchenbecker and Professor Okamura have created a useful guide for the laser cutter machine located in the Wyman Park Building.

Link

This in-depth tutorial is located here: http://www.me.jhu.edu/LaserCutter.pdf

If you would like to become trained in order to use the machine please contact:

Mike Johnson <rjohns94@jhu.edu>

Report any problems with the laser cutter immediately to Bob Blakely at bob@poseidon.me.jhu.edu.

Follow the instructions on the wall: turn on all fans/vents.

Please feel free to add to this wiki:

  • Setup files
  • Test files
  • Tips and Tricks
    • If the acrylic is missing the backing (only need to bottom) use a piece of paper under the stock material to prevent burns in the acrylic.
  • Parameters
    • The layer thickness needs to be non zero (ie 0.05mm for all layers). This is often the change incorporated into the plot style (ie laser1.ctb).
    • There is a difference between cast and extruded acrylic in terms of engraving... look it up.
    • Common settings:
      • 12mm clear acrylic: power 100, speed 1.0, ppi 1000 (1 pass)
      • 6mm clear acrylic: power 100, speed 4.5, ppi 1000 (1 pass)
      • 4mm red acrylic: power 80, speed 4.8, ppi 1000 (1 pass)
      • Slower speeds are preffered (<3) for better mechanical stability.
    • Engraving
      • Power 40, speed 5 ppi 500 (1000 takes too long) - 3mm depth. The lens becomes dirty due to dust, please clean it.
      • Power 7.2 speed 5.5, ppi 1000, for line etching (mm or less deep on red acrylic)
      • An alternative is to use TXTEXP to convert autocad text to vector outlines, or even easier is to use the simple line font, or swiss blk outline font.

Autocad Layout

  • 1. Create your drawing in whatever units you wish. (unitless actually)
  • 2. Click on layout1
  • 3. Specify the device "XR660"
  • 4. Printable area: Size should custom landscape & 'the units should be your desired drawing units'.
  • 5. Plot scale 1:1
  • 6. Plot area: Layout
  • 7. Enlarge the viewport rectangle so it is larger then paper limits (drag).
  • 8. Double click inside of this viewport and type in: 'Z' enter '1XP'. Then double click anywhere out of the viewport. ( the other way to enter and leave paper space is by clicking on the PAPER or MODEL button in the bottom status bar)
  • 9. Before printing in plotter setup use laser1 plot style.

Note:The parts might be hot when you take them out.


McMaster-Carr has a good selection of stock materials, and typically they deliver the next day.

Acrylic comes in various colors and sizes. You will also need an acrylic solvent to bond parts.

Created by

Marcin


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